Cable assembly lines

Cable assembly lines for  production cable assembly for nearly 25 years of supply have gone through a changes and extensive modernization . Today delivered assembly lines for cable assembly productions are made in many variants , witch are specific by these parameters and  atributes. Trolleys of all variants are moving along the track, witch is part of the assembly line ( not on the floor of the hall ). Board carrier is able to adjust in height within the range between 645mm -820mm. Assembly lines are made in  single sided variant  (on the board carrier is only board with technology ) and double sided (on the board carrier are two boards with technology , that means turing board  carrier by 180 degress it is possible to fast change of another cables assemlby type ). There is also variant with extension board carrier . This variant allows to fast change of productions another type of assemlby cables witch are made on board with different lenght. The newest change is based on constriction of width bulit-up area by 400mm . Construction solutions of assembly line allow to use up to 20 boards of diferent lenghts between 1200 mm to 5000 mm.

Expect of assembly lines we delivered for these companies other devices and equipment requirment for cable assembly production like   various conductors twisting devices  , non-driven conveyors  ,sealing sleeves extention devices. CNC cutters and so on.


- Single-sided assembly line with 70 ° inclination

- Double-sided assembly line with two technology boards

- Height adjustment 645 mm - 820 mm

- Extension board carier option 
- Boards lenght between 1200 mm -5000 mm

- Additional equipment for conveyors

- Other equipment used in the manufacture of cable  harnesses

- Assembly line with 20 boards ! 




- Výškové nastavenie otočnej tabule

 

 

Conductor twisting devices

This equipment is designed to twist one pair of wires into one bundle by clamping both ends of the wires into the grippers and turning against them. The device is designed for twisting wire  up to 10 m long. Device is fitted with two electric motors with a brake and pneumatic grip. While  twisting , the wires are stretched by weight. The weight can be changed tomax. tensile strength 450N for cable .


Technical parameters :
- width: 800 mm
- table height : 910 mm
- total height: 1600 mm
- total lenght : 7500 mm (KTS-268-6m) , 11500 mm (KTS-268-10m)
- scale of lenghts of twisted cables : 200-6000 mm (KTS-268-6m) ,200-10000 mm (KTS-268-10m)
- scale of programable speed : 0 to 600 turn./min.
- voltage system: 1+PEN, 230V , 50Hz
- max. installed power : 2 kVa
- Voltage of auxiliary circuits : 24VDC/50Hz
Programable parameters :
- cable twisting speed
- number of turns of the cable
- number of un-turns of the cable
- lenght of twisted cables
- minimal shortening the cable after twisting
- maximal shortening the cable after twisting


Portal CNC driling machine

CNC Drilling machine is designed for drilling of wooden board – plywood – with maximal thickness 50 mm or 5 pieces of wooden boards (plywoods) 10 mm thick. It consists of bottom frame, table, frame with stops and clamps of drilled boards and portal. All the drives and corresponding electronics are situated on this portal. Movement of portal in longitudinal direction (in Y axis) is performed by gear racks places on both blocks of bottom frame. Two stepping motors are used as a drive. Moment of torsion to gear racks is transmitted through gearbox and pinion and this ensures the movement of portal.   Power and control supply to portal is designed via energy carriers placed on the one side of bottom frame. Transversal feed, which ensures the movement in X-axis direction, is situated at portal. Driving moment of stepping motor is transmitted to gear racks placed at back part of portal, too. Vertical axis Z is designed using ball screw. Drive – stepping motor is located in back part of portal. Conduction of vertical axis Z bears the spindle formed by asynchronous motor 1,1 kW. Running speed of spindle are controlled by inverter (frequency changer). Thrust and exhausting system is fixed to conduction of vertical axis as well. Suction pipe is carried by console above the table and together with bag exhausting it is fixed in the back side of the machine.Control system of the machine is carried out by software via PC, which is the part of the machine.

Technical parameters :

Width           : 2570 mm
- Height         : 1,85m
- Length         : 5,3m
- Weight         : 400kg
- Max. dimensions of drilled board     : 2500x1200x10 mm
- Min. dimensions of drilled board     : 1000x500x10 mm
- Max. amount of drilled boards     : 5 pieces
- Range of auger diametres     : 8 – 14mm
- Max. speed of X,Y- axis     : 10m/min.
- Precision of X,Y- positioning     : 0,2mm
- Max. speed of Z- axis       : 10m/min.
- Precision of Z- axis positioning     : 0,2mm
- Running speed of spindle     : 850-2900 rev/min
Voltage system of machine     : 1+N+PE, 230V, 50Hz, TN-S
- Max. installed power input     : 2kW
- Voltage system of exhausting     : 3 +N+ PE, 400V, 50Hz, TN-S
- Max. installed power input of exhausting: 0,55kW
- Output of exhausting       : 1200m3/hour



 
 
 

 

Device for expansion of sealing sleeves

The expansion device is a mechanism, that using hydraulic cylinder trought  toothed ridge and the gears splays the jaws  . The hydraulic cylinder is single-acting. Reverse jaws provide a spring acting on the cylinder piston. The hydraulic power is supplieb by the  hydraulic aggregate.

Technical parameters :

max. preasure in hydraulic circuit  : 20 MPa

opening without sleeves  : 70mm x 70mm

voltage system : 1+PE+N, 230V, 50Hz,TNS

Max. instaled power input : 0,6 kVa

Voltage of auxiliary circuits : 24 VAC

Noise : 62,3 dB